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Meat Processing (Abattoir / Boning Room) SWMS

Abattoir kill-floor and boning-room operations β€” stun-box CO2 asphyxiation risk, captive-bolt maintenance, knife-sharpening, repetitive boning-task musculoskeletal risk, zoonotic disease (Q-fever, brucellosis), chiller entrapment and cleaning-chemical exposure.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$149 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Abattoir kill-floor and boning-room operations involve captive-bolt stunning, CO2 asphyxiation systems, knife work, repetitive boning tasks, zoonotic exposure, chiller entry and chemical cleaning. Under WHS Regulation 2025, these activities trigger high-risk plant, hazardous chemical and biological hazard duties, requiring a documented SWMS before work commences.

Hazards identified

3 hazards covered, sorted by priority.

CO2 asphyxiation in stun-boxHIGH

Fatal asphyxiation in oxygen-depleted atmosphere

Knife lacerations and repetitive boning strainHIGH

Severe cuts and chronic musculoskeletal injury

Zoonotic disease (Q-fever, brucellosis)HIGH

Serious infection from infected carcasses

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Confined space permit, atmospheric testing and rescue plan for stun-box and CO2 pit entry.
  2. 2Q-fever vaccination, mesh gloves, scabbards, knife-sharpening protocols and hazardous manual task rotation.
  3. 3Chiller door internal release, lockout-tagout for plant maintenance, and SDS-controlled chemical handling.

Applicable Codes of Practice

WHS Regulation Ch 4 Part 4.5 (Plant)βš– Legally binding Β· 1 Jul 2026

Captive-bolt, knife and powered plant guarding and maintenance

Code of Practice β€” Hazardous Manual Tasksβš– Legally binding Β· 1 Jul 2026

Repetitive boning and slicing risk control

High-Risk Construction Work triggered

10
Work involving hazardous chemicals

CO2 stunning systems create asphyxiating atmospheres in stun-box and adjacent pit areas.

11
Work with risk of exposure to biological hazards

Direct carcass contact exposes workers to Q-fever, brucellosis and leptospirosis.

Legal consequence

SWMS mandatory before work; stop-work if not followed.

What you receive

  • βœ“Editable DOCX SWMS customisable to your abattoir and species processed
  • βœ“State-specific WHS legislation schedule (NSW, VIC, QLD, WA, SA, TAS, ACT, NT)
  • βœ“Hazard register covering plant, chemical, biological and manual task risks
  • βœ“Worker sign-on register for SWMS consultation evidence

Related legislation

  • Work Health and Safety Act 2011
  • Work Health and Safety Regulation 2025
  • Australia New Zealand Food Standards Code
What's in this SWMS

Document details

Regulation
Model WHS Regulations Chapter 4 Part 4.5 (Plant) + Part 7.1 (CO2 in stun-box) + Food Standards Code + Code of Practice β€” Hazardous Manual Tasks
HRCW Category
Category 13: Powered mobile plant; Category 10: Hazardous chemicals (CO2 stun); Category 11: Biohazard (zoonotic)
Hazards Identified
14 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment