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Lathe & CNC Machining SWMS

Manual lathe and CNC turning/milling centre operation. Covers chuck-guard interlock inspection, workpiece securing (jaw torque and face-plate clamping), swarf ejection and mandatory eye protection, coolant mist LEV requirements, CNC mode selection (auto vs MDI vs manual), safe program verification before full-cycle run, and tool-change LOTO with spindle-stopped confirmation.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$149 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Manual lathe and CNC turning/milling centre operation including chuck-guard interlock checks, workpiece securing, swarf control, coolant mist LEV, program verification and tool-change LOTO. Rotating spindles and ejected swarf trigger WHS Regulation 2025 Part 3.2 plant duties and AS 4024.1502 safeguarding requirements.

Hazards identified

3 hazards covered, sorted by priority.

Entanglement in rotating chuck or workpieceHIGH

Degloving, limb amputation or fatal entrapment

Ejected swarf and workpiece projectilesHIGH

Eye penetration, skin lacerations, burns

Coolant mist inhalation and dermatitisMEDIUM

Occupational asthma and contact dermatitis

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Verify chuck-guard interlock function and confirm jaw torque before every spindle start.
  2. 2Dry-run CNC programs in single-block with rapid override before full-cycle production runs.
  3. 3Isolate spindle via LOTO before tool changes; engage coolant mist LEV during machining.

Applicable Codes of Practice

WHS Regulation 2025 Part 3.2 (Plant)βš– Legally binding Β· 1 Jul 2026

Mandates guarding, isolation and risk control for powered plant

AS 4024.1502

Safeguarding requirements specific to lathes and turning machines

High-Risk Construction Work triggered

13
Powered mobile plant

Rotating chuck and workpiece create entanglement risk; ejected swarf causes penetrating eye and skin injuries.

Legal consequence

HRCW classification mandates documented SWMS before work commences under WHS Reg 291.

What you receive

  • βœ“Editable DOCX SWMS template
  • βœ“State-specific WHS legislation schedule
  • βœ“Hazard register aligned to AS 4024.1502
  • βœ“Worker sign-on and verification register

Related legislation

  • WHS Act 2011 s19 β€” primary duty of care
  • WHS Regulation 2025 r208 β€” guarding of plant
  • ISO 23125:2010 β€” turning machine safety
What's in this SWMS

Document details

Regulation
WHS Regulation 2025 Part 3.2 (Plant); AS 4024.1502 safeguarding of lathes; ISO 23125:2010 safety of machine tools β€” turning machines
HRCW Category
Category 13: Powered mobile plant β€” rotating chuck/workpiece entanglement; metal swarf ejection causing eye and skin penetration injuries
Hazards Identified
10 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment