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Auto-Body Filler Application SWMS

Mixing and applying polyester or two-pack body filler. Includes solvent vapour control, RPE selection, mix-cup waste handling, sanding dust extraction.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$149 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Mixing and applying polyester or two-pack body filler, including solvent vapour control, RPE selection, mix-cup waste handling and sanding dust extraction. Triggers WHS hazardous chemical and atmospheric contaminant duties.

Hazards identified

3 hazards covered, sorted by priority.

Isocyanate vapour from two-pack filler curingHIGH

Occupational asthma, sensitisation

Styrene solvent vapour from polyester resinHIGH

CNS depression, exceeded WES

Respirable filler dust during sandingHIGH

Chronic respiratory disease

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Supplied-air respirator for two-pack; A2P2 half-mask for polyester sanding.
  2. 2On-tool LEV extraction with HEPA H-class vacuum during all sanding.
  3. 3Mix only required volume; seal waste cups in lidded UN-approved drums.

Applicable Codes of Practice

WHS Regulation 2025 r49 (airborne contaminants)βš– Legally binding Β· 1 Jul 2026

Must not exceed WES for isocyanates, styrene, dust

AS/NZS 1715:2009

RPE selection, fit-testing for vapour and dust

High-Risk Construction Work triggered

14
Work involving hazardous chemicals (Schedule 11)

Isocyanates and styrene are scheduled hazardous chemicals requiring register and controls.

Legal consequence

Cat 2 offence: up to $1.8M corporate penalty

What you receive

  • βœ“Editable DOCX template β€” Microsoft Word compatible
  • βœ“State-specific WHS legislation schedule (NSW/VIC/QLD/SA/WA/TAS/NT/ACT)
  • βœ“Hazard register with risk ratings + controls
  • βœ“Worker sign-on register and pre-start checklist

Related legislation

  • WHS Act 2011 (model)
  • WHS Regulation 2025
  • Code of Practice β€” Hazardous Manual Tasks
What's in this SWMS

Document details

Regulation
WHS Regulation 2025
HRCW Category
Two-pack filler isocyanate / polyester resin exposure; respirable dust on sanding
Hazards Identified
8 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment