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Wind Turbine Blade Repair (Composites) SWMS

On-tower blade repair from rope access or BIP β€” composite (CFRP/GFRP) sanding RCS-equivalent dust hazard, resin sensitiser, lightning down-conductor inspection.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$199 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

On-tower wind turbine blade repair using rope access or blade inspection platforms, involving composite (CFRP/GFRP) sanding, epoxy resin lamination, and lightning down-conductor inspection. Triggers HRCW notification under WHS Regulation 2025 due to falls exceeding 2 metres and energised electrical work on the down-conductor system.

Hazards identified

3 hazards covered, sorted by priority.

Fall from height during rope access blade workHIGH

Fatality or catastrophic multi-trauma injury

Composite dust inhalation (CFRP/GFRP sanding)HIGH

Pulmonary fibrosis and chronic respiratory disease

Epoxy resin skin and respiratory sensitisationMEDIUM

Occupational asthma and allergic dermatitis

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Dual-rope IRATA/SPRAT access with independent backup, rescue plan and GWO-certified technicians per WHS Reg 78.
  2. 2On-tool LEV extraction with P2 RPE, Tyvek suits and decontamination per WHS Reg 49 airborne limits.
  3. 3Down-conductor isolation, lockout-tagout and continuity test before blade entry per AS/NZS 3000.

Applicable Codes of Practice

WHS Regulation 2025 Part 4.4 (Falls)βš– Legally binding Β· 1 Jul 2026

Mandates fall prevention hierarchy for work above 2 metres

AS/NZS 3000:2018 Wiring Rules

Down-conductor isolation and electrical safety verification

High-Risk Construction Work triggered

1
Risk of fall greater than 2 metres

Rope access and blade platform work occurs 80-150m above ground on turbine structures.

11
Work on or near energised electrical installations

Lightning down-conductor inspection involves live DC systems with arc-flash potential.

Legal consequence

SWMS mandatory before work; PCBU must notify regulator and retain records.

What you receive

  • βœ“Editable DOCX SWMS template tailored to wind blade composite repair
  • βœ“State-specific WHS legislation schedule (NSW/VIC/QLD/WA/SA/TAS/NT/ACT)
  • βœ“Hazard and risk register with composite dust and fall controls
  • βœ“Worker sign-on register with GWO and IRATA competency fields

Related legislation

  • Work Health and Safety Act 2011 (Cth)
  • WHS Regulation 2025 Part 4.4 (Falls) and Part 4.8 (Hazardous Chemicals)
  • AS/NZS 1891 Industrial Fall-Arrest Systems
What's in this SWMS

Document details

Regulation
WHS Regulation 2025 (NSW) + state equivalents; AS/NZS 5139 (battery systems); GWO Basic Safety Training standards; AS/NZS 3000 wiring rules
HRCW Category
HRCW β€” see HRCW Cat. 1 (fall >2m β€” turbine climb, blade work), Cat. 11 (energised electrical β€” DC arc-flash, OHL), Cat. 15 (powered mobile plant β€” crawler crane)
Hazards Identified
11 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment