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Printing Web Threading & Splicing SWMS

Web threading and splicing on offset/flexographic presses. Covers nip-point guards, run-stop control, lock-out tag-out, knife handling.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$149 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Web threading and splicing on offset/flexographic presses involves in-running nip points, rotating rollers and sharp knives β€” high-risk plant interaction requiring documented SWMS under WHS Regulation 2025.

Hazards identified

3 hazards covered, sorted by priority.

In-running nip point entanglementHIGH

Crush amputation degloving injury

Rotating roller contact during threadingHIGH

Hand arm entanglement

Knife laceration during splice cutsMEDIUM

Deep hand laceration

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Inch/jog mode only at <10m/min with two-hand control
  2. 2Apply LOTO per AS 4024.1603 before guard removal or manual splicing
  3. 3Cut-resistant Level C gloves; safety knives with retracting blades

Applicable Codes of Practice

AS 4024.1-2019βš– Legally binding Β· 1 Jul 2026

Machinery safeguarding nip-point and inch-mode requirements

WHS Reg 2025 r200βš– Legally binding Β· 1 Jul 2026

Plant guarding and isolation duties

High-Risk Construction Work triggered

21
Work involving powered mobile plant

Rotating press rollers and nips create entanglement risk during threading

Legal consequence

SWMS mandatory before work; non-compliance breaches WHS Reg

What you receive

  • βœ“Editable DOCX template β€” Microsoft Word compatible
  • βœ“State-specific WHS legislation schedule (NSW/VIC/QLD/SA/WA/TAS/NT/ACT)
  • βœ“Hazard register with risk ratings + controls
  • βœ“Worker sign-on register and pre-start checklist

Related legislation

  • WHS Act 2011 (model)
  • WHS Regulation 2025
  • Code of Practice β€” Hazardous Manual Tasks
What's in this SWMS

Document details

Regulation
WHS Regulation 2025
HRCW Category
Plant interaction (rotating rollers, in-running nips), entanglement
Hazards Identified
8 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment