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Hard Strip Demolition SWMS

Hard strip demolition removing structural elements β€” concrete walls, slabs, brickwork, steel framing. Uses jackhammers, concrete saws, oxy cutting. Engineered demolition sequence, debris management, edge protection.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$199 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Hard strip demolition is the structural removal phase of a demolition program β€” concrete walls, suspended slabs, brickwork, structural steel and embedded services are mechanically broken down and removed in a pre-engineered sequence. The work combines jackhammers, hand-held and ride-on concrete saws, oxy-acetylene cutting, mechanical shears and rigging operations in a partially collapsed envelope where loadpaths are progressively altered. Under WHS Regulation 2025 the work is classified as High Risk Construction Work under multiple section 291 categories, including work involving the risk of a person falling more than two metres, demolition of an element that is load-bearing or otherwise related to the physical integrity of the structure, and work involving the disturbance of crystalline silica. A Safe Work Method Statement is mandatory before work commences, must be developed in consultation with workers, kept on site, reviewed when conditions change, and retained for at least two years after notifiable incidents.

Hazards identified

7 hazards covered, sorted by priority.

Premature or uncontrolled structural collapse during element removalHIGH

Crush fatalities, multiple casualty event, prosecution under WHS Act for failure to engineer demolition sequence

Respirable crystalline silica (RCS) from concrete cutting, jackhammering and brick breakingHIGH

Accelerated silicosis, lung cancer, irreversible chronic disease and SafeWork notifiable occupational disease

Falls from open edges of partially demolished slabs and stair voidsHIGH

Fatal or catastrophic multi-trauma injury from falls greater than two metres onto debris below

Falling debris and projectiles from above during overhead breaking and oxy cuttingHIGH

Head and crush injuries to workers below, struck-by fatalities, third-party injury to public

Hot work ignition during oxy-acetylene cutting of steel framing near combustiblesHIGH

Structure fire, flashback explosion, burn injuries and loss of fire-rated separation during partial demolition

Hand-arm vibration and noise exposure from prolonged jackhammer and saw useMEDIUM

Vibration white finger, permanent noise-induced hearing loss, compensable long-latency occupational disease claims

Live or unidentified residual services (electrical, gas, fibre) within demolition zoneMEDIUM

Electrocution, gas explosion, arc-flash burns and unplanned utility outage to surrounding properties

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Elimination β€” Remove the element through mechanical machine demolition from outside the structure where reach permits, eliminating worker presence inside the collapse zone entirely.
  2. 2Elimination β€” Isolate, lock out and physically disconnect all electrical, gas, water and communications services at the boundary prior to any hard strip activity commencing.
  3. 3Substitution β€” Replace dry cutting and dry jackhammering with wet-cut diamond sawing and water-suppressed breakers to substitute high-silica dust generation with controlled slurry.
  4. 4Substitution β€” Substitute oxy-acetylene cutting with hydraulic shears or cold-cut saws for structural steel removal wherever the section size and access permit.
  5. 5Engineering β€” Follow the demolition engineer's documented sequence drawings, install temporary propping to AS 3610 and maintain exclusion zones equal to 1.5 times element height around drop zones.
  6. 6Engineering β€” Install perimeter edge protection to AS/NZS 4994.1, scaffold-mounted catch decks, debris netting and hoarding to AS 4687 before commencing any above-ground hard strip.
  7. 7Administrative β€” Conduct daily pre-start using this SWMS, hold a hazardous-substance toolbox before each new silica-generating task, and rotate jackhammer operators every 60 minutes to limit vibration exposure.
  8. 8Administrative β€” Issue hot work permits valid for one shift, post a dedicated fire watch for 60 minutes after oxy cutting ceases, and verify air monitoring results before re-entry.
  9. 9PPE β€” P2 half-face respirators for incidental dust and full-face PAPR with P3 cartridges for sustained silica tasks, fit-tested annually per AS/NZS 1715.
  10. 10PPE β€” Impact-rated hard hats to AS/NZS 1801 Type 2, Class 5 hearing protection, cut-5 gloves, anti-vibration gloves for percussive tools, and Class H fall arrest harnesses near open edges.

Applicable Codes of Practice

AS 2601-2001 The Demolition of Structures

Prescribes the engineered demolition sequence, exclusion zones, propping requirements and supervisor competencies that directly govern hard strip methodology.

Code of Practice β€” Demolition Work (Safe Work Australia)βš– Legally binding Β· 1 Jul 2026

Establishes the PCBU duty to plan, consult, and document hard strip demolition and is referenced in WHS Reg 2025 section 291 for HRCW.

Code of Practice β€” Managing the Risks of Respirable Crystalline Silica from Engineered and Natural Stone (2024)βš– Legally binding Β· 1 Jul 2026

Mandates the silica control hierarchy, air monitoring triggers, and health surveillance obligations applicable to concrete and brick breaking activities.

AS/NZS 1891.4 Industrial fall-arrest systems and devices β€” Selection, use and maintenance

Governs anchor selection, harness inspection and rescue planning required where edge protection cannot fully eliminate fall risk during slab strip.

High-Risk Construction Work triggered

s291(c)
Involves demolition of an element of a structure that is load-bearing or otherwise related to the physical integrity of the structure

Hard strip removes structural concrete walls, suspended slabs and steel framing β€” each is load-bearing and progressively alters the structural integrity during removal.

s291(d)
Involves, or is likely to involve, the disturbance of asbestos

Cutting, jackhammering and breaking concrete, masonry and tiled substrates liberates respirable crystalline silica well above the 0.05 mg/mΒ³ workplace exposure standard.

s291(a)
Involves a risk of a person falling more than 2 metres

Stripping suspended slabs, removing stair landings and working from elevated structural elements continuously creates unprotected edges greater than two metres above lower levels.

Legal consequence

PCBU must prepare, consult workers on, and keep this SWMS on site; penalties for Category 1 reckless breaches are substantial and indexed, with current maximum following the prevailing WHS schedule, plus two-year minimum record retention after notifiable incidents.

Who this is for

  • β†’Licensed demolition contractors performing structural strip-out
  • β†’Principal contractors managing brownfield redevelopment sites
  • β†’Site supervisors overseeing concrete cutting and oxy crews
  • β†’WHS managers in commercial and industrial demolition firms

What you receive

  • βœ“Editable DOCX template β€” Microsoft Word compatible
  • βœ“State-specific WHS legislation schedule (NSW/VIC/QLD/SA/WA/TAS/NT/ACT)
  • βœ“Hazard register with risk ratings + hierarchy-of-control mapping
  • βœ“Worker sign-on register, pre-start checklist, and incident escalation flow

Worked example

On a four-storey 1970s commercial building strip-out in a mixed-use precinct, the site supervisor opens the shift with a pre-start brief using this SWMS in front of the demolition crew gathered at the site office container. Walking through the hazards register, the supervisor confirms today's task is breaking down the level-two suspended slab edge back to the core wall. The crew identifies live hazards: an open edge after the perimeter wall came down yesterday, silica exposure from breaking the slab edge, and a residual conduit spotted during the previous shift. Controls are selected directly off the SWMS β€” temporary edge rail to AS/NZS 4994.1 is re-positioned before the saw starts, the wet-cut concrete saw is set up with water feed verified, and two operators are nominated for 60-minute jackhammer rotations with PAPR respirators fit-tested that morning. Each worker signs the SWMS sign-on register acknowledging they have read and understood the controls. Mid-morning the demolition engineer flags that an unexpected post-tensioned tendon has been exposed; work stops, the supervisor amends the SWMS in the field with a red-pen revision, re-briefs the crew, and all workers re-sign before cutting resumes under the revised sequence. The amended SWMS is photographed and uploaded to the project management system the same day.

Related legislation

  • WHS Act 2011 (model)
  • WHS Regulation 2025
  • Crystalline Silica β€” National Strategy + CoP

Frequently asked questions

Is hard strip demolition high risk construction work?

Yes. Breaking down structural concrete walls, suspended slabs and steel framing is demolition of elements that are load-bearing or otherwise related to the physical integrity of the structure, which is high risk construction work under WHS Regulation section 291(c). Stripping suspended slabs and removing stair landings leaves unprotected edges above 2 m, engaging s291(a), and the temporary propping needed to hold the remaining structure engages s291(e). Section 299 then requires the SWMS to be prepared before work starts, developed in consultation with the workers doing it, kept on site, reviewed when conditions change, and retained after a notifiable incident.

Do we need a hot work permit to oxy-cut structural steel during a strip-out?

Yes, and the SWMS treats it as a controlled task rather than routine cutting. Permits are issued valid for one shift only, and a dedicated fire watch is posted for 60 minutes after cutting ceases. The risk in a partially demolished building is specific: fire-rated separation has already been breached by the strip-out, so an ignition in one area is no longer contained the way the original design intended, and torch flashback adds its own explosion risk. Where section size and access allow, hydraulic shears or cold-cut saws are substituted for the torch entirely.

How is silica and vibration exposure controlled on prolonged jackhammer and saw work?

At the source first, then by limiting the dose. Dry cutting and dry jackhammering are replaced with wet-cut diamond sawing and water-suppressed breakers, so dust is knocked down as it is generated rather than filtered out of the air afterwards. Respiratory protection layers on top β€” P2 half-face for incidental dust, full-face PAPR with P3 cartridges for sustained silica tasks, fit-tested annually to AS/NZS 1715. Hand-arm vibration is managed by rotating jackhammer operators every 60 minutes and issuing anti-vibration gloves for percussive tools, because vibration white finger is a cumulative dose problem, not a single-exposure one.

What do we do if the strip-out uncovers something the demolition sequence never allowed for?

Stop, and do not cut into it. Hard strip progressively alters load paths inside a partially collapsed envelope, so an unexpected find β€” a post-tensioned tendon in a slab, a residual live conduit, a beam carrying more than the drawings show β€” invalidates the sequence you were working to. The process is to halt the task, refer it back to the demolition engineer, amend the document in the field with the revised sequence, re-brief the crew and have everyone re-sign before work resumes. The amended version is then recorded with the project file rather than left as a verbal change.

What edge protection is expected when stripping a suspended slab?

Perimeter edge protection to AS/NZS 4994.1 goes up before any above-ground hard strip begins, with scaffold-mounted catch decks, debris netting and hoarding to AS 4687 to stop material reaching people below. Drop-zone exclusion is set at 1.5 times the height of the element being removed. Fall arrest is the fallback, not the plan: where edge protection cannot fully eliminate the fall risk β€” a stair void, a slab edge being cut back β€” harnesses and anchors are selected to AS/NZS 1891.4 with a rescue plan in place before anyone connects. Edge rails move as the strip line moves.

What's in this SWMS

Document details

Regulation
WHS Regulation 2025, Schedule 1 β€” High Risk Construction Work
HRCW Category
Cat 5, silica dust, structural collapse risk
Hazards Identified
7 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment
CIH-reviewed SWMS Β· from $99 Β· instant download

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