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Forklift SWMS Template
Safe Work Method Statement for forklift operation on construction sites and warehouses
HRCW: Work involving powered mobile plant — forklift (high-risk work licence required)
✓ WHS Reg compliant✓ Pre-filled hazards & controls✓ Preview free, export PDF
What This SWMS Covers
This SWMS covers forklift operation including loading/unloading, material transport, stacking/destacking, and work in warehouse and construction site environments. Forklift operation requires a high-risk work licence (LF class).
Who Needs This SWMS
Licensed forklift operators (LF class), warehouse workers, logistics workers, principal contractors managing forklift operations on construction sites
Key Hazards & Control Measures
| Hazard | Risk Level | Control Measures | Hierarchy |
|---|---|---|---|
| Forklift rollover/tipover | Fatal | Operate on stable/level surfaces, reduce speed on turns, no overloading (check load chart), seatbelt worn at all times, no sudden direction changes | Administrative / Engineering |
| Pedestrian collision | Fatal | Designated pedestrian walkways, exclusion zones, blue safety lights/strobe, reversing camera + alarm, spotter in congested areas | Administrative / Engineering |
| Falling loads | Fatal | Secure loads before moving, check load stability, tilt mast back during travel, no personnel under raised forks, load weight verified against capacity | Administrative |
| Crushing (between forklift and fixed object) | Fatal | Clearance assessment before entering tight spaces, spotters, mirrors at blind corners, no reversing without clear rear view | Administrative / Engineering |
| Racking collapse (warehouse) | Critical | Racking load limits displayed, forklift damage reported immediately, racking inspection program, column guards installed | Engineering / Administrative |
| Fuel/battery hazards | Moderate–Serious | LPG cylinder changeover in ventilated area, battery charging in designated ventilated zone, no smoking/ignition sources, spill kit available | Administrative / Engineering |
| Ergonomic (operator posture) | Moderate | Adjustable seat, regular breaks, task rotation where feasible | Engineering / Administrative |
PPE Requirements
●Safety boots (AS/NZS 2210)
●Hard hat when outside cab on construction sites
●High-visibility vest (AS/NZS 4602)
●Hearing protection in noisy environments
●Safety glasses where required
Frequently Asked Questions
Build Your Forklift SWMS Now
Pre-filled hazards and controls for forklift work. Preview free, export when ready.