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Stainless Steel Welding Fume SWMS

Stainless steel welding β€” hexavalent chromium (Cr VI) and nickel compound controls, LEV design, biological monitoring, health surveillance.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$99 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Stainless steel welding generates hexavalent chromium (Cr VI) and nickel oxide fume β€” IARC Group 1 carcinogens. This SWMS addresses MIG, TIG and stick welding of stainless alloys under WHS Regulation 2025 Part 4.1, requiring atmospheric monitoring against the 0.05 mg/mΒ³ Cr VI workplace exposure standard and health surveillance for chromium-exposed workers.

Hazards identified

3 hazards covered, sorted by priority.

Hexavalent chromium fume inhalationHIGH

Lung cancer, nasal septum perforation, occupational asthma

Nickel compound exposureHIGH

Lung and nasal cancer, contact dermatitis

Inadequate local exhaust ventilationHIGH

WES exceedance, cumulative carcinogen dose

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Install on-torch fume extraction or LEV capture within 150mm of arc, minimum 0.5 m/s capture velocity.
  2. 2Conduct atmospheric monitoring per AS 3640; provide PAPR with P3 filter when WES exceeded.
  3. 3Enrol welders in health surveillance program per WHS Reg Schedule 14 β€” chromium and nickel.

Applicable Codes of Practice

WHS Regulation 2025 Part 4.1βš– Legally binding Β· 1 Jul 2026

Hazardous chemicals β€” exposure standards and health monitoring duties

Safe Work Australia Welding Processes COP 2021βš– Legally binding Β· 1 Jul 2026

Fume control hierarchy and LEV design requirements

What you receive

  • βœ“Editable DOCX SWMS with project and worker fields
  • βœ“State-specific WHS legislation and exposure standard schedule
  • βœ“Cr VI and nickel hazard register with WES values
  • βœ“Worker sign-on register with health surveillance acknowledgement

Related legislation

  • WHS Act 2011 s19 β€” primary duty of care
  • WHS Regulation 2025 Schedule 14 β€” health monitoring
  • Workplace Exposure Standards for Airborne Contaminants 2024
What's in this SWMS

Document details

Regulation
WHS Regulation 2025, Part 4.1; Safe Work Australia Welding Processes COP 2021; hexavalent chromium WES 0.05 mg/mΒ³
HRCW Category
Not HRCW β€” chemical hazard; hexavalent chromium IARC Group 1 carcinogen
Hazards Identified
11 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment