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Die Cutting SWMS (Printing / Packaging)

Flat-bed and rotary die-cutting on converting presses and clamshell platens. Addresses finger amputation on platen closure, nip-point entanglement at feed rollers, sharp-edge laceration during die changes, noise at press speed, and lockout-tagout during jam clearance.

⚖️WHS Regulation 2025 & Codes of Practice — legally binding from 1 July 2026 (s26A)
👷Reviewed by certified occupational health and safety professionals
🗺️State-specific variants for all 8 Australian jurisdictions
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SWMS variants reference your state’s WHS legislation. Instant download after payment.

Flat-bed and rotary die-cutting on converting presses and clamshell platens for printing and packaging. Covers finger amputation at platen closure, nip-point entanglement at feed rollers, sharp die-edge laceration, press noise, and LOTO during jam clearance. Triggers WHS Regulation 2025 Part 3.2 plant duties.

Hazards identified

3 hazards covered, sorted by priority.

Platen closure crush/amputationHIGH

Finger or hand amputation on cutting stroke

Nip-point entanglement at feed rollersHIGH

Hand drawn into rollers, degloving injury

Sharp die-edge laceration during changeoverMEDIUM

Deep hand and forearm lacerations

Control measures

Hierarchy-of-controls order: elimination → substitution → isolation → engineering → administrative → PPE.

  1. 1Interlocked guards on platen and feed zone; two-hand controls preventing closure with hands present.
  2. 2Apply isolation and LOTO before jam clearance, die changes, or guard removal per AS 4024.
  3. 3Cut-resistant Level D gloves and die-handling cradles during changeovers; hearing protection above 85 dB(A).

Applicable Codes of Practice

WHS Regulation 2025 Part 3.2 (Plant)⚖ Legally binding · 1 Jul 2026

Plant guarding, isolation and risk control duties

AS 4024 Safety of Machinery

Guarding, interlocks and safe machine design standard

High-Risk Construction Work triggered

13
Powered mobile plant

Die-cutter platens exert crush forces capable of severing fingers in the cutting zone.

Legal consequence

HRCW work requires documented SWMS before commencement under WHS Reg 2025.

What you receive

  • Editable DOCX SWMS template tailored to die-cutting operations
  • State-specific WHS legislation schedule (NSW, VIC, QLD, WA, SA, TAS, ACT, NT)
  • Hazard register covering crush, nip, laceration and noise risks
  • Worker sign-on register for SWMS acknowledgement

Related legislation

  • WHS Act 2011 s19 — primary duty of care
  • WHS Regulation 2025 Part 3.2 — Plant
  • Model Code of Practice — Managing Risks of Plant in the Workplace
What's in this SWMS

Document details

Regulation
WHS Regulation 2025 Part 3.2 (Plant); AS 4024 Safety of machinery series; Model Code of Practice — Managing the Risks of Plant in the Workplace.
HRCW Category
Category 13: Powered mobile plant — die-cutter platens exert crush forces capable of severing fingers on contact with the cutting zone.
Hazards Identified
10 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment