OH Consultant
← All SWMS Documents
🧱

Concrete Works Including Excavation SWMS

Combined concreting and excavation work covers footing trenches, slab edge excavation, wet concrete handling for in-ground pours, soil stockpile management, and BYDA compliance for residential and commercial concrete works.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$149 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Concrete works incorporating excavation combine two of the highest-risk construction activities recognised under the WHS Regulation 2025 β€” trenching and structural concreting β€” into a single integrated workflow. Typical tasks include footing and strip trench excavation to depths exceeding 1.5 metres, slab edge and pad preparation, formwork installation against open ground, placement of wet concrete by chute, pump or kibble, and management of spoil stockpiles adjacent to open excavations. Because the work involves both excavation deeper than 1.5 metres and the manual handling of wet concrete, formwork and reinforcement, it triggers two separate categories of High Risk Construction Work under Schedule 1 of the WHS Regulation 2025. A documented, signed and consulted Safe Work Method Statement is mandatory before work commences, must be kept on site for the duration of the works, and must be retained for at least two years after any notifiable incident. The SWMS must address ground collapse, plant interaction, concrete burns, silica exposure from cut substrates, and the underground services identified through the Before You Dig Australia (BYDA) referral process.

Hazards identified

7 hazards covered, sorted by priority.

Trench wall collapse in excavations exceeding 1.5m depth during footing and pier installationHIGH

Crush asphyxiation, traumatic suffocation or fatal compression injury to workers placing reinforcement or formwork at depth

Strike on live underground electrical, gas or fibre services during footing excavationHIGH

Electrocution, gas ignition explosion, prolonged service outages and significant regulator-imposed enforcement action against the PCBU

Wet concrete contact with skin, eyes and through PPE during placement, screeding and finishingHIGH

Full-thickness alkaline chemical burns, allergic dermatitis, corneal damage and chromate sensitisation requiring long-term medical treatment

Manual handling of formwork panels, reinforcement bar bundles and wet concrete screeds in confined trench geometryHIGH

Acute lumbar disc injury, shoulder rotator cuff tears and cumulative musculoskeletal disorders ending working careers prematurely

Mobile plant interaction including concrete agitator trucks, line pumps and excavators operating near open excavationsHIGH

Worker run-over, plant rollover into trench, and catastrophic crush injuries from boom or chute movement

Respirable crystalline silica exposure from cutting, grinding or drilling cured concrete and substrate trimmingMEDIUM

Accelerated silicosis, lung cancer and chronic obstructive pulmonary disease meeting notifiable dust disease thresholds

Falls into open excavations and from formwork edges during reinforcement fixing and pour activitiesMEDIUM

Fractures, head injury, internal trauma and drowning where excavations have accumulated groundwater or stormwater

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Elimination β€” Redesign foundations with the engineer to use screw piles or shallow raft slabs where geotechnical conditions permit, removing the need for excavations exceeding 1.5 metres.
  2. 2Elimination β€” Sequence works so concrete placement occurs immediately after excavation inspection, eliminating prolonged open-trench exposure to weather, surcharge loading and unauthorised access overnight.
  3. 3Substitution β€” Specify low-chromate, lower-alkalinity concrete mixes and self-levelling products to reduce skin burn severity and the manual screeding effort required at the placement face.
  4. 4Engineering β€” Install engineer-designed trench shields, hydraulic shoring or battered walls compliant with AS 5047 and the Excavation Work Code of Practice for any excavation deeper than 1.5 metres.
  5. 5Engineering β€” Position spoil stockpiles a minimum of 1 metre from trench edges, install hard barricades to 1.8m clearance, and provide compliant ladder access every 9 metres of trench run.
  6. 6Engineering β€” Use concrete line pumps, kibbles and powered screeds to mechanise placement, and on-tool H-class HEPA dust extraction for any cutting or grinding of cured concrete.
  7. 7Administrative β€” Complete a BYDA referral, on-site service location with cable locator and potholing, and a pre-pour permit signed by the supervisor before any plant or worker enters the excavation zone.
  8. 8Administrative β€” Conduct daily pre-start briefings using this SWMS, document trench inspections after rain or vibration events, and rotate workers through finishing tasks to limit manual handling duration.
  9. 9PPE β€” Issue chemical-resistant gauntlet gloves, alkali-resistant gumboots, sealed safety eyewear, long-sleeve high-visibility clothing and barrier cream for all wet concrete contact tasks.
  10. 10PPE β€” Provide P2 half-face respirators for silica-generating tasks, hard hats with chinstraps for trench work, and ensure emergency eyewash and clean water rinse stations are within 10 metres of the pour.

Applicable Codes of Practice

WHS Regulation 2025, Part 6.3 β€” High Risk Construction Work and Schedule 1βš– Legally binding Β· 1 Jul 2026

Mandates a SWMS prepared and consulted before commencement of trenching beyond 1.5m and manual handling HRCW, retained on site throughout the works.

Excavation Work Code of Practice (Safe Work Australia, current edition)βš– Legally binding Β· 1 Jul 2026

Prescribes ground assessment, shoring design, spoil setbacks, access ladders and the inspection regime that must be incorporated into the SWMS controls.

AS 3610.1:2018 Formwork for Concrete β€” Documentation and surface finish

Sets the formwork design, loading and stripping requirements relied upon when supporting wet concrete against excavated faces and slab edges.

AS/NZS ISO 31000:2018 Risk Management and Hazardous Manual Tasks Code of Practiceβš– Legally binding Β· 1 Jul 2026

Underpins the risk-ranking methodology and the manual task assessment duties for repeated lifting of reinforcement, formwork and screeding equipment.

High-Risk Construction Work triggered

4
Work in or near a trench or shaft deeper than 1.5 metres

Footing, pier and service trenches for residential and commercial slabs routinely exceed 1.5m, placing workers below the regulated depth threshold during reinforcement and formwork tasks.

15
Work involving hazardous manual tasks

Repetitive lifting of reinforcement bundles, formwork panels and sustained screeding of wet concrete in awkward postures meets the hazardous manual task criterion under Schedule 1.

Legal consequence

PCBUs must prepare, consult workers on, and supervise compliance with this SWMS; breaches attract Category 1–3 offences with penalties that are substantial and indexed annually under the prevailing WHS schedule, and records must be retained for two years after any notifiable incident.

Who this is for

  • β†’Residential concreters pouring strip footings and slabs
  • β†’Commercial formwork and concrete subcontractors on Tier 2 projects
  • β†’Civil contractors installing footings for retaining structures
  • β†’Owner-builder supervisors engaging concreting trades directly

What you receive

  • βœ“Editable DOCX template β€” Microsoft Word compatible
  • βœ“State-specific WHS legislation schedule (NSW/VIC/QLD/SA/WA/TAS/NT/ACT)
  • βœ“Hazard register with risk ratings + hierarchy-of-control mapping
  • βœ“Worker sign-on register, pre-start checklist, and incident escalation flow

Worked example

On a two-storey townhouse development, the concreting crew is preparing to pour footings into trenches benched to 1.8 metres along the eastern boundary. At the 6:30am pre-start, the leading hand opens this SWMS on a tablet and walks the four-person crew through it tailgate-style. The team confirms the BYDA plans match the potholed Telstra conduit flagged in pink paint two metres from the south-east corner, and that the hydraulic trench shield from the morning's delivery is rated for the loam-over-clay profile noted in the geotech report. Each worker initials the hazard register, paying particular attention to the alkaline burn control requiring full gauntlets and sealed eyewear when the line pump discharges. Mid-pour, the supervisor notices the agitator driver positioning within 800mm of the trench lip β€” outside the SWMS-mandated 1-metre spoil and plant setback. Work is paused, the truck repositioned, and the change documented as a SWMS amendment on the tablet, re-signed by the crew before placement resumes. After the pour, the SWMS is filed against the lot number and retained for the project compliance pack, ready for production if a WHS inspector attends or a notifiable incident occurs within the retention window.

Related legislation

  • WHS Act 2011 (model)
  • WHS Regulation 2025
  • AS 3600 β€” Concrete structures
What's in this SWMS

Document details

Regulation
WHS Regulation 2025, Schedule 1 β€” High Risk Construction Work
HRCW Category
Work in trench >1.5m; Manual handling
Hazards Identified
10 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment