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Compressed Air Systems SWMS

Safe Work Method Statement covering the key hazards and control measures for compressed air systems.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$99 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Compressed air systems involve commissioning, operating and maintaining pressure vessels, receivers, compressors and pneumatic lines in HVAC and industrial settings. Stored energy, pressurised air release, and noise create serious WHS risks. Work on pressure equipment triggers High Risk Construction Work obligations under WHS Regulation 2025 and AS/NZS 1200 compliance duties.

Hazards identified

3 hazards covered, sorted by priority.

Sudden release of stored pressure during maintenance or hose failureHIGH

Whip injuries, projectile impact, fatality

Compressed air injection into skin, eyes or body cavitiesHIGH

Embolism, tissue damage, blindness

Continuous noise exposure from compressors and air dischargeMEDIUM

Permanent noise-induced hearing loss

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1Isolate, depressurise and lock out systems before maintenance; verify zero energy with calibrated gauge.
  2. 2Inspect and tag pressure vessels per AS/NZS 3788; restrict outlet pressure and fit whip restraints.
  3. 3Provide hearing protection, eye protection and exclusion zones during purging or pressure testing operations.

Applicable Codes of Practice

AS/NZS 1200:2015 Pressure equipmentβš– Legally binding Β· 1 Jul 2026

Design, manufacture and inspection standard for pressure vessels

AS/NZS 3788:2024 In-service inspection of pressure equipmentβš– Legally binding Β· 1 Jul 2026

Mandatory inspection regime for compressed air receivers

High-Risk Construction Work triggered

14
Work on or near pressurised gas distribution mains or piping

Compressed air piping and receivers operate above atmospheric pressure, meeting HRCW pressurised systems definition.

Legal consequence

SWMS mandatory before work starts; non-compliance attracts WHS Act penalties.

What you receive

  • βœ“Editable DOCX SWMS template
  • βœ“State-specific WHS legislation schedule
  • βœ“Hazard register aligned to this scope
  • βœ“Worker sign-on register

Related legislation

  • WHS Act 2011
  • WHS Regulation 2025 Part 5.1 (Plant)
  • Managing Risks of Plant in the Workplace Code of Practice
What's in this SWMS

Document details

Regulation
WHS Regulation 2025
HRCW Category
Pressure vessel β€” commissioning and maintenance of compressed air systems
Hazards Identified
8 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment