OH Consultant
← All SWMS Documents
πŸ”₯

Cobalt-Containing Alloy Welding & Cutting SWMS

Welding, cutting, and grinding cobalt-containing alloys including stellite, tool steel, and hard-metal components. Respiratory sensitisation and carcinogen controls.

βš–οΈWHS Regulation 2025 & Codes of Practice β€” legally binding from 1 July 2026 (s26A)
πŸ‘·Reviewed by certified occupational health and safety professionals
πŸ—ΊοΈState-specific variants for all 8 Australian jurisdictions
$199 AUDβœ“ Instant Download Available

SWMS variants reference your state’s WHS legislation. Instant download after payment.

Welding, cutting and grinding cobalt-containing alloys (stellite, tool steel, hard-metals) generates fume containing IARC Group 2A carcinogens and respiratory sensitisers. WHS Regulation 2025 Part 4.1 and the cobalt WES of 0.02 mg/mΒ³ require documented airborne contaminant controls, health monitoring and a SWMS before work commences.

Hazards identified

3 hazards covered, sorted by priority.

Cobalt fume inhalation exceeding WES 0.02 mg/mΒ³HIGH

Hard-metal lung disease, occupational asthma

Respiratory sensitisation from repeated cobalt exposureHIGH

Permanent asthma, work disqualification

Carcinogen exposure (IARC Group 2A cobalt/hard-metals)HIGH

Increased lung cancer risk long-term

Control measures

Hierarchy-of-controls order: elimination β†’ substitution β†’ isolation β†’ engineering β†’ administrative β†’ PPE.

  1. 1On-tool LEV capture at source achieving cobalt below 0.02 mg/mΒ³ WES per air monitoring.
  2. 2Mandatory P3/PAPR respirators, fit-tested annually; no rotation of sensitised workers back to cobalt tasks.
  3. 3Health monitoring including spirometry and cobalt biological monitoring per WHS Regulation Schedule 14.

Applicable Codes of Practice

WHS Regulation 2025 Part 4.1βš– Legally binding Β· 1 Jul 2026

Airborne contaminants, WES compliance, atmospheric monitoring duty

AS/NZS 1715:2009

Respiratory protection selection, fit-testing and maintenance

What you receive

  • βœ“Editable DOCX SWMS tailored to cobalt alloy welding and cutting
  • βœ“State-specific WHS legislation schedule (all AU jurisdictions)
  • βœ“Hazard register with cobalt-specific carcinogen and sensitiser controls
  • βœ“Worker sign-on register for SWMS consultation evidence

Related legislation

  • WHS Act 2011 s19 β€” primary duty of care
  • WHS Regulation 2025 r50 β€” airborne contaminant exposure standards
  • WHS Regulation 2025 Schedule 14 β€” health monitoring requirements
What's in this SWMS

Document details

Regulation
WHS Regulation 2025, Part 4.1; cobalt WES 0.02 mg/mΒ³; IARC Group 2A β€” cobalt metal, hard metals
HRCW Category
Not HRCW β€” IARC 2A carcinogen and sensitiser; occupational asthma risk
Hazards Identified
10 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment