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Hexavalent Chromium Work SWMS

Operations generating Cr(VI) compounds — stainless steel and chrome-alloy welding, hard chrome electroplating, thermal spray coating, chromate surface treatment, and chrome paint removal.

⚖️WHS Regulation 2025 & Codes of Practice — legally binding from 1 July 2026 (s26A)
👷Reviewed by certified occupational health and safety professionals
🗺️State-specific variants for all 8 Australian jurisdictions
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SWMS variants reference your state’s WHS legislation. Instant download after payment.

Operations generating hexavalent chromium — stainless and chrome-alloy welding, hard chrome electroplating, thermal spray coating, chromate treatment, and chrome paint removal. Cr(VI) is an IARC Group 1 carcinogen reclassified as a Non-Threshold Genotoxic Carcinogen under WHS Regulations Part 7.1, requiring written SWMS and ALARP exposure control from 1 December 2026.

Hazards identified

3 hazards covered, sorted by priority.

Inhalation of Cr(VI) fume during stainless welding or thermal sprayHIGH

Lung cancer, nasal septum perforation, occupational asthma

Skin and eye contact with chromate plating mists or solutionsHIGH

Chrome ulcers, contact dermatitis, corneal damage

Ingestion via contaminated hands, PPE or workplace surfacesMEDIUM

Systemic toxicity, gastrointestinal and renal injury

Control measures

Hierarchy-of-controls order: elimination → substitution → isolation → engineering → administrative → PPE.

  1. 1Eliminate Cr(VI) where feasible; substitute with trivalent chromium or low-chrome consumables.
  2. 2Apply LEV at source, on-tool extraction for welding, and enclosed plating tanks with push-pull ventilation.
  3. 3Mandate P3/PAPR respirators, chemical gloves, coveralls, decontamination facilities, and biological monitoring per ALARP duty.

Applicable Codes of Practice

WHS Regulations 2017 Part 7.1 (Hazardous Chemicals)⚖ Legally binding · 1 Jul 2026

Cr(VI) NTGC classification, ALARP exposure control, health monitoring

AS/NZS 1715:2009 & AS/NZS 1716:2012

Respiratory protection selection, fit-testing and device standards

High-Risk Construction Work triggered

10
Work involving hazardous chemicals

Cr(VI) is a Schedule 14 carcinogen requiring written SWMS before work commences.

Legal consequence

Written SWMS mandatory under reg 299; non-compliance attracts Category 2 penalties.

What you receive

  • Editable DOCX SWMS template tailored to Cr(VI) operations
  • State-specific WHS legislation schedule (all Australian jurisdictions)
  • Cr(VI) hazard register with NTGC and ALARP control matrix
  • Worker sign-on register with health monitoring acknowledgement

Related legislation

  • WHS Act 2011 sections 19, 20, 28
  • WHS Regulations 2017 regs 49–50, 368–378 (health monitoring)
  • Model Code of Practice: Managing Risks of Hazardous Chemicals
What's in this SWMS

Document details

Regulation
WHS Regulations 2017, Part 7.1; WES (NTGC reclassification effective 1 December 2026 — no numerical WEL, ALARP required)
HRCW Category
Category 10: Work involving hazardous materials (Cr(VI) compounds, IARC Group 1 carcinogen, NTGC)
Hazards Identified
6 hazards with controls
Format
Editable DOCX (Microsoft Word)
Author
Certified Industrial Hygienist (CIH)
Delivery
Instant download after payment